Refining Flux

Refining Flux is a key chemical additive used in aluminum melt processing to remove hydrogen, oxides, and other impurities, ensuring high-quality aluminum casting and rolling products. It is a fine white to slightly gray powder, composed mainly of chloride and fluoride salts, along with other functional compounds.

After heating and screening, the flux particles are uniform in size, allowing them to evenly disperse into the lower layers of the aluminum melt under the action of carrier gases such as nitrogen (N₂) or argon (Ar).

During operation, countless fine bubbles form in the molten aluminum, which effectively capture hydrogen and other harmful gases. Simultaneously, flux components adsorb or dissolve oxides and suspended inclusions, which attach to rising bubbles and are removed at the surface.

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Refining Flux is a key chemical additive used in aluminum melt processing to remove hydrogen, oxides, and other impurities, ensuring high-quality aluminum casting and rolling products. It is a fine white to slightly gray powder, composed mainly of chloride and fluoride salts, along with other functional compounds.

After heating and screening, the flux particles are uniform in size, allowing them to evenly disperse into the lower layers of the aluminum melt under the action of carrier gases such as nitrogen (N₂) or argon (Ar). During operation, countless fine bubbles form in the molten aluminum, which effectively capture hydrogen and other harmful gases. Simultaneously, flux components adsorb or dissolve oxides and suspended inclusions, which attach to rising bubbles and are removed at the surface.

Key Features

  • Uniform particle size for efficient dispersion
  • Effective hydrogen removal and dross separation
  • Physical purification with low burning loss
  • Non-sticky and loose aluminum dross
  • Compatible with different aluminum alloy melts

Product Advantages

Effective Degassing and Deslagging
Refining flux produces fine bubbles that interact fully with the aluminum melt, removing hydrogen and bringing oxides and impurities to the surface for easy removal.

Low Material Loss & Reusability
The flux has low burning loss, forming loose, non-sticky dross, reducing material waste and improving operational efficiency.

Improved Metal Quality
By removing dissolved gases and inclusions, refining flux enhances aluminum melt cleanliness and downstream casting quality.

Refining Flux is widely used in aluminum casting and alloy production, including foil, cable rods, wheels, and other precision aluminum products.

Typical Applications

  • Degassing and deslagging of cast-rolled aluminum and aluminum alloy melts
  • Refining for cable rods, foil billets, and alloy rods
  • High-precision aluminum alloy processing (e.g., A356.2, automotive wheels)
  • Sodium-free refining for 5-series alloys
  • Furnace cleaning and aluminum recycling

Operation Instructions

Refining Flux

  1. Load flux into powder spraying equipment.
  2. Use N₂ or Ar to spray evenly into the melt in two batches.
  3. Keep the spray outlet near the bottom of the molten pool and move back and forth to ensure full contact.
  4. Continue refining in the furnace bottom well for 20 minutes.

Deslaging Flux

  1. Remove packaging and spread on dross before skimming.
  2. Mix with floating dross for 10 minutes.
  3. Aluminum wraps are separated, leaving dry gray-white skimmed dross.

Furnace Cleaning Flux

  1. Remove aluminum from the furnace.
  2. Spread flux on slag in a hot state.
  3. Close furnace and let simmer 10–20 minutes before cleaning.

Recycling Flux

  1. Spread directly on aluminum dross.
  2. Stir quickly for 10 minutes.
  3. Dross is separated and aluminum liquid is recycled.

Selecting the appropriate flux depends on alloy type, refining purpose, and process conditions.

1. Alloy Type & Application

  • 3RF / 6RF / 420RF / 560RF – For general degassing, deslagging, and precision casting applications
  • 622DF / 6330DF – For sodium-free or multi-functional deslaging
  • STOVE390 – For furnace cleaning
  • 680ACF – For recycling aluminum from dross

2. Dosage & Temperature

Follow the recommended flux dosage per ton of aluminum liquid and refining temperatures, which vary by flux type and alloy. Proper dosing ensures efficient degassing, deslagging, and purification.

3. Equipment Compatibility

  • Use powder spraying equipment for refining flux
  • Use skimming and mixing tools for deslaging flux
  • Furnace cleaning flux is applied directly to hot slag surfaces

Refining Flux is used alongside other aluminum melt treatment systems to maximize metal quality:

  • Powder Spraying Equipment – Ensures uniform flux dispersion
  • Degassing Units – Enhance hydrogen removal efficiency
  • Molten Aluminum Launders – Guide flux-treated melt to casting zones
  • Filters & Ceramic Foam Filters (CFF) – Remove remaining oxides and non-metallic inclusions
  • Casting & Rolling Equipment – High-quality billet and rod production

Integrated use of refining flux and supporting equipment ensures cleaner aluminum, reduced dross, and improved casting consistency.

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